Charisma

Poka Yoka

• The course focuses on the application of the Poka Yoke (mistake-proofing or inadvertent error prevention) methodology integrated with modern smart manufacturing tools, specifically the Pick-to-Light (PTL) system. It serves as a training and simulation framework designed to teach employees how to eliminate human errors, shorten assembly times, streamline production workflows, and achieve a "zero error rate" in component assembly (demonstrated using a model 3D printer extruder with a motor).

4 hr

Created by Dr. YASSER MEKKY

EN/AR [Auto]

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#	Content
1	• Introduction to Poka Yoke:
2	• Error Detection Means & Sensors:
3	• Pick-to-Light (PTL) System Architecture & Functionality
4	• Step-by-Step Implementation Procedure:
5	• Practical Model Component Simulation:

#	Outcomes
	• Identify and Prevent Errors: Recognize potential process errors and human factors at their source before defective products reach customers.
	• Operate PTL Technology: Effectively utilize and interpret Pick-to-Light systems (such as optical-reflective sensors, LED indicators, and control displays) to guide precise assembly sequences.
	• Reduce Cycle Times & Defect Rates: Apply error-proofing principles to achieve measurable improvements, such as reducing assembly time (by up to 35%) and significantly lowering operational error rates.
	• Manage Change & Standardization: Follow structured implementation procedures—including definition, design, installation, testing, and continuous improvement—within smart production environments.

#	Participants
1	� • Assembly Workers / Production Operators
2	� • Service Personnel & Technicians
3	� • Engineers & Production Managers

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601, El Horeya St,7th floor Zizinia, Alexandria, Egypt

(+2) 01099 770 699

dr.yassermekky@charismaqs.com

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