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TPM total productive maintenance

Total Productive Maintenance (TPM) is a cultural philosophy, strategy, and maintenance framework focused on maximizing equipment performance, optimizing equipment life cycles, and ensuring full availability of the industrial park. It works on preventing equipment wear with a managerial focus by integrating all organization functions—particularly production and maintenance—to eliminate or minimize the six major equipment/production losses.

4 hr

Created by Dr. YASSER MEKKY

EN/AR [Auto]

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# Content
1 • Focused Improvement: Identifies process losses to achieve maximum equipment performance and global business improvement.
2 • Autonomous Maintenance: Integrates operators into basic maintenance activities (such as cleaning and lubrication) to develop operational polyvalence.
3 • Planned Maintenance: Structures maintenance planning, scheduling, execution, and control databases alongside equipment efficiency indicators.
4 • Education and Training: Supplemetary professional training designed to close skill gaps and provide necessary knowledge and abilities to employees.
5 • Early Equipment Management: Analyzes future equipment purchases to reduce lead times to production start-up and evaluates new product operational impacts.
6 • Quality Maintenance: Focuses on establishing zero-defect and zero-accident standards through strict equipment maintenance concepts.
7 • Office TPM: Targets administrative areas to streamline information flow, eliminate non-value-adding tasks, and reduce process rework.
8 • Safety, Health, and Environment (SHE): Focuses on hazard prevention, facility inspections, and safety training to achieve zero accidents and zero pollution.
# Outcomes
• Understanding of the individual impact that implementing each TPM pillar has on the Overall Equipment Effectiveness (OEE) performance metric; V. CONCLUSION].
• Mastery over analyzing and reducing major manufacturing losses affecting Availability (e.g., equipment breakdowns, downtime, MTTR), Efficiency (e.g., accidents, small stops), and Quality (e.g., defects, rework, startup performance drops).
• Recognition of practical implementation sequences, noting how foundational pillars like Focused Improvement and Planned Maintenance heavily drive OEE metric increases (yielding improvements between 12.5% and 33.3%).
# Participants
1
• Industrial organizations and multi-sector companies (including segments such as metallurgical, food, textile, auto-parts, household appliances, school material, automobile, and chemical products).
2
• Internal stakeholders ranging from top management and maintenance engineers to line operators.