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Maintenance and metrology system

This course provides participants with a comprehensive understanding of maintenance management and metrology systems within regulated industries such as pharmaceuticals, biotechnology, medical devices, food, and cosmetics manufacturing. It covers the principles of preventive and corrective maintenance, equipment lifecycle management, calibration and metrology systems, measurement traceability, documentation, and regulatory compliance. The course emphasizes the integration of maintenance and metrology activities into Quality Management Systems (QMS) to ensure equipment reliability, product quality, process consistency, and compliance with GMP and international standards.

4 hr

Created by Dr. YASSER MEKKY

EN/AR [Auto]

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# Content
1 Module 1: Introduction to Maintenance and Metrology
2 Module 2: Maintenance Management System
3 Module 3: Types of Maintenance
4 Module 4: Calibration and Metrology Fundamentals
5 Module 5: Calibration System
6 Module 6: Equipment Maintenance
7 Module 7: Documentation and Record Management
8 Module 8: Failure Analysis and CAPA
9 Module 9: Computerized Maintenance Management Systems (CMMS)
10 Module 10: Regulatory Compliance and Audits
11 Module 11: Performance Monitoring and Continuous Improvement
# Outcomes
• Explain the role of maintenance and metrology in Quality Management Systems.
• Classify equipment according to criticality and maintenance requirements.
• Develop preventive and predictive maintenance plans.
• Perform and interpret calibration activities according to international metrology principles.
• Establish calibration intervals based on equipment performance and risk assessment.
• Maintain traceability of measurement standards.
• Control maintenance and calibration records to ensure data integrity.
• Investigate equipment failures and recommend corrective and preventive actions (CAPA).
• Prepare maintenance and metrology systems for regulatory inspections and audits.
• Improve equipment reliability and operational efficiency through effective maintenance planning.
# Participants
1
• Maintenance engineers and technicians
2
• Metrology and calibration engineers
3
• Instrumentation and automation engineers
4
• Engineering managers and supervisors
5
• Quality Assurance (QA) personnel
6
• Quality Control (QC) personnel
7
• Validation and qualification engineers
8
• Production managers and supervisors
9
• Laboratory personnel
10
• Facility and utility engineers
11
• GMP auditors
12
• Pharmaceutical, biotechnology, medical device, cosmetic, and food manufacturing professionals